Description
This is a special flat-pack foldable rigid box designed for near-square hat sizes, so the folding layout
differs from standard rectangular apparel boxes—helping you ship the box flat to save space, then form it
quickly when it’s time to pack.The outer wrap is matte black with an anti-scratch matte lamination to reduce fingerprints and
scuff marks during fulfillment and delivery. The logo is printed in CMYK (white) for a clean, modern look.
Inside, we use silver card paper, creating a subtle metallic sheen that elevates the unboxing experience.
Why brands choose this hat box
- Flat-pack shipping — ship boxes laid flat to reduce carton volume and freight waste.
- Fast forming structure — purpose-built fold lines for near-square dimensions used for hats.
- Anti-scratch matte finish — keeps dark surfaces cleaner, less visible scuffs & fingerprints.
- Silver card interior — premium reflective texture without extra inserts.
- Fully customizable — size, paper, thickness, printing, and finishing to match your brand.
Customization options
Flat-pack foldable rigid box (near-square layout)
Black paper + anti-scratch matte lamination
CMYK print (white)
Silver card paper (subtle metallic sheen)
Hat packaging / gift-ready hat box
Magnet / ribbon / insert / tissue / custom pattern
Flat-Pack → Fast Setup
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How it helps: Near-square hat boxes take more space if shipped assembled. Flat-pack reduces wasted volume.
Assembly: Fold along pre-scored lines and secure panels for a clean, rigid shape—ideal for fulfillment teams.
Finish: Anti-scratch matte keeps the black exterior looking premium through handling and transit.
FAQ
How does flat-pack shipping reduce cost?
Shipping the box flat reduces carton volume, so you can load more units per shipment and cut wasted space—often lowering freight and storage costs.
Is this structure suitable for near-square hat sizes?
Yes. This hat box uses a special folding layout optimized for near-square dimensions, helping the box stay rigid and neat after forming.
Why use anti-scratch matte lamination on black boxes?
Dark colors show fingerprints and scuffs more easily. Anti-scratch matte helps keep the surface cleaner and protects the look during handling and delivery.
Can the inner silver card be customized?
Yes—inner materials can be upgraded or changed (silver card, black card, white card, specialty papers, or custom inserts) based on your product and budget.
Can you customize size, print, and branding?
Absolutely. We support custom dimensions, CMYK/Pantone printing, paper choices, thickness, and finishing to match your brand and hat style.
Custom Manufacturing Capability at Scale
From structure development to mass production
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✔ 15+ years of luxury packaging manufacturing
✔ Skilled manual craftsmanship & automated production lines
✔ Stable capacity for global brand orders
Contact us today to develop your custom luxury packaging solution and bring your packaging concept to life.
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