Description
Rigid lid-and-base aligner packaging with separate compartments
This lid and base aligner packaging box uses a removable rigid lid and a divided interior for treatment pouches and supporting accessories. The orange reference combines a larger pouch-storage area with a separate narrow compartment. Packprince can adapt the box depth, divider position and printed finish to your own aligner program.
Plan the treatment-pouch area and accessory bay together
The removable lid opens onto a larger treatment section beside a narrow accessory compartment. This single-level layout suits kits that need pouch storage and a separate position for a case or supporting items.
- Packed pouch dimensions: Include the sealed edges and the thickness of a filled pouch when calculating storage capacity.
- Accessory compartment: Set its width and depth around the case, care items or patient materials you plan to include.
- Loaded lid fit: Check that the completed kit stays below the lid and that the removable lid can be lifted comfortably.
Specifications & material options
Dimensions, board thickness, insert materials and finishes are developed for your custom version. The options below are starting recommendations and are confirmed through sampling.
| Box construction | Two-piece rigid lid-and-base box. |
|---|---|
| Interior configuration | Main treatment-pouch area with a separate accessory compartment. |
| Stage capacity | Custom to the actual pouch dimensions and thickness; no fixed stage count is inferred from this reference. |
| Dimensions | Custom width, depth and height, based on the loaded kit. |
| Board recommendation | 2.0–3.0 mm greyboard as a starting point for deeper kits; final thickness depends on size and load. |
| Wrap recommendation | 157 gsm C2S art paper with CMYK or Pantone printing; specialty paper is also available. |
| Divider options | Wrapped greyboard partitions, folded paperboard dividers or a combination with fitted inserts. |
| Printing & finishes | Custom outer and inner printing; optional matte lamination, foil, embossing or selective UV. |
| Supply scope | Custom box and agreed dividers or inserts; aligners, pouches and care products are not included. |
Adapt the lid color and welcome message to your brand
The orange reference uses a broad lid and tonal lettering. The lettering detail helps you compare the intended contrast before selecting printing or a separate logo finishing process for your custom version.
- Color planning: Use CMYK or Pantone artwork and confirm the final appearance on the selected wrap paper.
- Lettering detail: Review fine type, logo size and contrast through sampling; foil, embossing and spot UV are optional finishes.
- Interior printing: Numbered dividers or printed indexes can be added when your treatment program needs a clear sequence.
Ordering & sample review
Typical MOQ with interior
1,000 sets
Box-only projects from 500 pieces may be reviewed. Final MOQ follows the confirmed structure and finish.
Sample lead time
5–7 days
Usually after specifications and artwork are confirmed.
Production lead time
30–35 days
Usually after sample approval and deposit receipt. Shipping time is additional.
Load the sample with the intended pouch quantity and accessories, then review access, divider stability and lid clearance.
For a quotation, send the component dimensions, kit quantities, preferred materials, artwork and delivery destination. AI or PDF artwork with outlined fonts is preferred.
Frequently asked questions
How many aligner pouches can this box hold?
Capacity is customized. Please share the number of pouches, the sealed pouch dimensions and their packed thickness so the interior can be laid out and checked through a sample.
Can the treatment area include numbered dividers?
Yes. Numbered paperboard dividers, separate pouch bays or printed indexes can be developed. The divider pitch should be checked against your actual pouch thickness.
Can the accessory bay be made wider or moved?
Yes. Divider positions and compartment dimensions can be changed to match your pouch count, case dimensions and packing sequence. A loaded sample is used to review the final arrangement.
Discuss your custom packaging
Share your kit dimensions, order quantity, logo or artwork and destination. Packprince will review the structure and interior layout for a project-specific quotation.
Explore custom aligner packaging boxes
See Packprince factory capabilities
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