Description
24-stage aligner packaging with numbered divider rows
This custom 24-stage aligner packaging box uses two rows of numbered dividers to organize the treatment sequence. The black-and-white reference includes sections labeled Step 1 through Step 24, a separate area with a circular case recess, and an inner-lid document pocket. Packprince can adapt the stage capacity and accessory layout to your own patient kit.
Keep stage indexing, case storage and literature in separate zones
The pictured configuration has two rows labeled Step 1 through Step 24, a circular case recess and an inner-lid document pocket. The removable divider view makes the numbering system and separate accessory area easier to assess.
- Divider spacing: Review the sealed pouch thickness and gripping space before confirming the pitch of each numbered section.
- Case recess: Measure the case diameter, height and any protruding parts before setting the recess and surrounding accessory positions.
- Patient literature: Check the booklet dimensions and thickness against the inner-lid pocket and loaded lid clearance.
Specifications & material options
Dimensions, board thickness, insert materials and finishes are developed for your custom version. The options below are starting recommendations and are confirmed through sampling.
| Box construction | Book-style rigid presentation box with a hinged lid. |
|---|---|
| Stage configuration | Reference layout: 24 numbered sections in two rows. Other capacities can be developed. |
| Accessory area | Separate side section with a circular case recess in the reference. |
| Patient literature | Paper document pocket on the inner lid. |
| Dimensions | Custom to the packed pouches, case, accessories and booklet. |
| Board recommendation | 2.0–3.0 mm greyboard as a starting point for a larger kit; final thickness follows size and load. |
| Insert & divider options | Printed paperboard dividers, wrapped board partitions and a fitted accessory insert; material confirmed through sampling. |
| Closure & finish options | Optional magnetic closure; CMYK or Pantone printing, matte lamination and selected logo finishes. |
| Supply scope | Custom box, dividers and agreed insert components; aligners, cases and literature are not included unless separately agreed. |
Use the hinged cover for a coordinated patient-kit presentation
The opening-angle view shows the white hinged cover and contrasting black rigid base. Exterior branding, stage labels and the inside-lid message can be coordinated while keeping the treatment rows accessible.
- Stage identification: Adapt divider numbering, language and print contrast to your patient program.
- Cover branding: Use CMYK or Pantone printing with optional matte lamination, foil or selected logo finishes.
- Closure choice: A magnetic closure can be specified as an option; the final closure construction is confirmed during sampling.
Ordering & sample review
Typical MOQ with interior
1,000 sets
Box-only projects from 500 pieces may be reviewed. Final MOQ follows the confirmed structure and finish.
Sample lead time
5–7 days
Usually after specifications and artwork are confirmed.
Production lead time
30–35 days
Usually after sample approval and deposit receipt. Shipping time is additional.
Check a full set of packed pouches, removable dividers, case fit and document-pocket capacity with a physical sample.
For a quotation, send the component dimensions, kit quantities, preferred materials, artwork and delivery destination. AI or PDF artwork with outlined fonts is preferred.
Frequently asked questions
Can you change the 24-stage layout?
Yes. The pictured layout has 24 numbered sections, but the custom version can use a different stage count or row arrangement. Please share the pouch dimensions and required quantity so the divider spacing can be reviewed.
Can the stage labels and inner-lid pocket be customized?
Yes. Divider numbering, language, printed instructions and the document-pocket dimensions can be customized. Final artwork and component fit are checked before production.
Does 24-stage mean that any 24 aligner pouches will fit?
No. The reference has 24 numbered sections, but final capacity depends on the actual pouch dimensions, packed thickness, divider construction and removal clearance. Send packed samples or accurate dimensions before the layout is finalized.
Discuss your custom packaging
Share your kit dimensions, order quantity, logo or artwork and destination. Packprince will review the structure and interior layout for a project-specific quotation.
Explore custom aligner packaging boxes
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