Description
Custom Lid and Base Card Deck Boxes
Custom lid and base card deck boxes give printed decks a separate cover and holding base. This reference uses the classic lift-off construction. The box dimensions, printed surfaces and card clearance are developed around your deck and any accompanying leaflet or band.
Use the lid for cover artwork and the base for card storage. Optional bands, liners or dividers are specified according to the component list.
Structure & Component Fit
Measure the finished stack and plan the lift-off access
Card size, paper caliper, coating and quantity affect the packed stack. We review the base depth, lid overlap and space needed to remove the cards. A reference deck helps confirm the fit before the structural sample is approved.
Share the complete component list before the box dimensions are fixed. Dimensions, paper choices and assembly requirements are recorded in the approved project specification.
Lift-off construction
Review the separate lid and base as a matched pair.
Deck clearance
Measure the complete stack and allow for the agreed packing arrangement.
Cover presentation
Coordinate printed lid artwork, side panels and base graphics.
Interior options
Specify any band, liner or divider included with the card deck.
Specifications & Material Options
Use these options to prepare your brief. The photographed sample shows a reference configuration; your final build follows the agreed quotation and sample.
| Box format | Two-piece card-deck box with a separate lift-off lid and base |
|---|---|
| Dimensions | Custom internal dimensions, developed from the finished packed components. |
| Material options | Paperboard or wrapped rigid-board options for a two-piece lid-and-base construction; board and wrap paper are confirmed during project review. |
| Printing & finishes | CMYK or Pantone printing; matte, gloss, foil or spot UV options reviewed against the selected material and artwork. |
| Interior options | Open card-holding base with optional paper bands, liners or dividers where specified. |
| Supply scope | Packaging only, or a coordinated printed-component-and-box quotation. |
| MOQ | 500 sets. The contents of one set are defined in the confirmed quotation. |
| Samples & timing | Sample scope, cost and production schedule are confirmed after specification review. |
What We Review During Sampling
Sampling connects the artwork with the actual structure and component fit. The review scope is agreed before sample making.
- Base capacity with the finished card stack
- Lid overlap and removal clearance
- Card-edge access and leaflet placement
- Printed-cover orientation and wrap-edge finish
Choose the Supply Scope
Packaging Only
Request the custom box and specified interior components for cards or puzzle pieces you already source. Provide representative packed components or their confirmed measurements for fit review.
Printed Set & Packaging
Printed prompt, activity or reference cards and an instruction leaflet can be reviewed with the packaging quotation. The quotation lists the exact components, printing, assembly and packing included in each set.
Frequently Asked Questions
Can this box fit a different card count?
Yes. Provide the finished card size, stock and count, plus any leaflet or wrapping. The internal dimensions are developed around that packed set.
Can you supply a band or divider with the box?
Optional paper bands, liners or dividers can be reviewed. The quotation and structural sample define the components included in the final pack.
What is the minimum order quantity?
The minimum order quantity for this project format is 500 sets. The cards, puzzle pieces, inserts and accessories included in one set are specified in the quotation.
Plan Your Custom Packaging
Send your card or puzzle details, packed dimensions, quantity, artwork reference and delivery destination. Tell us whether you need packaging only or the printed components as well.
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Review our packaging services and sampling and delivery FAQs when preparing your project.
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