Description
Custom Flip-Top Card Boxes
Custom flip-top card boxes provide a compact printed format for activity decks, prompt cards and small card sets. The illustrated carton opens at one end so the deck can be taken out and returned after use. Artwork and carton dimensions are developed around your own product concept and finished card stack.
This format is useful for compact card products that need printed retail panels and end access. Review the closure and repeated opening with a structural sample before the artwork and construction are approved.
Structure & Component Fit
Plan the flap, crease and card clearance together
Paper caliper, crease placement and the packed deck influence how the end flap opens and closes. We review the card dimensions, stack thickness and preferred opening direction before developing the dieline. Any inner support, leaflet or deck wrapping is added to the component list so the carton capacity reflects the complete set.
Share the complete component list before the box dimensions are fixed. Dimensions, paper choices and assembly requirements are recorded in the approved project specification.
Flip-open access
Choose the opening end and flap direction to suit the way the deck is removed.
Custom dieline
Develop the cut and crease layout from the packed deck and selected paperboard.
Retail panels
Allow room for the title, instructions, product information and barcode on the printed carton.
Deck presentation
Coordinate the carton artwork with the card backs and any instruction insert.
Specifications & Material Options
Use these options to prepare your brief. The photographed sample shows a reference configuration; your final build follows the agreed quotation and sample.
| Box format | Printed paperboard carton with a flip-open end flap |
|---|---|
| Dimensions | Custom internal dimensions, developed from the finished packed components. |
| Material options | Printable folding paperboard options; stock weight and coating are selected after reviewing the carton size and deck weight. |
| Printing & finishes | CMYK or Pantone printing; matte, gloss, foil or spot UV options reviewed against the selected material and artwork. |
| Interior options | Simple inner support or paperboard positioning features can be reviewed when the deck needs additional location inside the carton. |
| Supply scope | Packaging only, or a coordinated printed-component-and-box quotation. |
| MOQ | 500 sets. The contents of one set are defined in the confirmed quotation. |
| Samples & timing | Sample scope, cost and production schedule are confirmed after specification review. |
What We Review During Sampling
Sampling connects the artwork with the actual structure and component fit. The review scope is agreed before sample making.
- Flap closure and crease performance with the filled carton
- Card insertion and removal clearance
- Printed panel alignment around folds and seams
- Inner support and leaflet position where included
Choose the Supply Scope
Packaging Only
Request the custom box and specified interior components for cards or puzzle pieces you already source. Provide representative packed components or their confirmed measurements for fit review.
Printed Set & Packaging
Printed activity cards, prompt decks and small instruction inserts can be quoted as a coordinated set. The quotation lists the exact components, printing, assembly and packing included in each set.
Frequently Asked Questions
Can the carton fit a larger or thicker deck?
Yes, the dimensions can be developed around your finished card stack. Share the card size, card count, paper caliper and any insert before the dieline is prepared.
How do we review the opening structure?
Use a structural mock-up to review the flap direction, closure, card access and capacity. Printed samples then allow the artwork and selected finishing to be reviewed in the agreed sample scope.
What is the minimum order quantity?
The minimum order quantity for this project format is 500 sets. The cards, puzzle pieces, inserts and accessories included in one set are specified in the quotation.
Plan Your Custom Packaging
Send your card or puzzle details, packed dimensions, quantity, artwork reference and delivery destination. Tell us whether you need packaging only or the printed components as well.
Request a Custom QuoteChat on WhatsAppExplore Games & Packaging
Review our packaging services and sampling and delivery FAQs when preparing your project.
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